What is Oil Viscosity Part 2: Oil Grades
In 1911 the
Society of Automotive Engineers (SAE) created a numerical code graduated system (the
SAE J300 Engine Oil Viscosity Classification) to classify motor oil according to their viscosity characteristics.
The SAE wanted a system that reflected the suitability of an oil for use as an engine lubricant and was easy for the consumer to understand. Before the SAE came up with the SAE J300 system, there was no simple way to tell how motor oil would behave in a hot engine.
Initially, the first version of the SAE J300 EOVC system defined five different numbered grades for motor oil (SAE 10, 20, 30, 40, and 50) based on flow rates (viscosities) measured at 100°C. By 1926 there were six grades of oil defined (SAE 10 through SAE 60).
Over the years, as shortcomings were identified, the SAE J300 system was amended numerous times. For instance, four SAE "W" (
Winter) grades (SAE 10W, 15W, 20W, and 25W) were added in 1952, which were specified by viscosity measured at -18°C (0°F), as it became apparent that engines could not be started in very cold weather. Two more low-temperature grades (5W and 0W) would later be added.
In the early 1970's, minimum "High-Temperature/High-Shear" (HT/HS) specifications (measured at 150°C) were added when it became obvious that engines suffered from excessive wear or even seized when operating at high temperatures under high load (e.g. high speeds, towing).
In the 1980's the J300 cold weather specification was modified to require cold temperature tests ("Low-Temp Cranking" and "Low-Temp Pumping").

The
SAE grade numbers are determined by the specific
kinematic viscosity range (measured at 100°C) that a particular oil falls into. For example, a motor oil that has a kinematic viscosity of 10.4 cSt at 100°C will be classified as an SAE 30 grade oil since it falls within its viscosity range of 9.3 cSt to 12.5 cSt.
For the high-temperature viscosity grades, both minimum and maximum kinematic viscosity limits are given. However, for the low-temperature (“W”) grades, only the minimum kinematic viscosity limit is given because these grade numbers are primarily determined by the "Low-Temperature Cranking" and "Low-Temperature Pumping"
apparent viscosity measured at a specified temperature and shear rate.
The
Cold (Low-Temp) Cranking Viscosity test
determines if an engine can be cranked over fast enough to start under extreme cold ambient conditions. "Cold Cranking Viscosity" affects the startability of engines in cold temperatures. Low cold cranking viscosities make for easier cold temperature cranking and starting, resulting in less engine wear and less drain on the battery.
The
Cold Pumpability Viscosity test
measures the resistance of an oil to pumping through the engine after a cold start. It is always conducted at 5°C colder than the Cold Cranking test to ensure the pump can deliver the oil to the bearings.
If an oil's viscosity becomes too high (if the oil is too thick), pumping will be hindered with possible cavitation issues. Viscosity here becomes an important factor in determining whether the engine runs with sufficient lubrication after starting in severe cold conditions.
From an engine durability perspective, the most important low temperature oil performance issue is pumping, to ensure that the oil can circulate after the engine fires. Oil that is too thick in these conditions can cause oil starvation which could result in significant wear in critical engine parts.
High-temperature/High-shear (HT/HS) Viscosity (measured at 150°C)
is a measure of an oil's ability to retain its viscosity and resist shearing when an engine is operating under load at high-temperatures (in severe service conditions). It is designed to determine the apparent viscosity of an oil under conditions of high shear at high temperatures. The resulting viscosity is usually reported in units of "centipoise" (cP).
An oil’s film thickness can be severely affected when an engine is exposed to high temperatures and the high shearing forces that are created when an engine is operating under load. These high temperatures and shearing forces can cause an oil to thin out and lose its load carrying ability. An oil that is too thin under these conditions may not provide the needed lubricant protection, which could result in significant wear in these critical engine parts.
The oil’s apparent viscosity varies inversely with the rate of shear to which it has been subjected to, that is, as the rate of shear increases, the viscosity of the oil decreases (referred to as shear-thinning).
For more, see:
ASTM Oil Evaluation Tests
Oil Grade Numbers
The Oil Viscosity Grade Numbers (e.g. the 10W and the 30 in 10W-30 multigrade oil) are a
rating representing the "viscosity range" and the "viscosity limits" of the oil.
They are NOT the actual viscosity of the oil.
As mentioned above, the viscosity of oil is
temperature dependent. In other words, a particular grade of oil will have a different viscosity/thickness at different temperatures; and since viscosity varies with temperature, the temperature must be clearly specified in order to interpret the viscosity reading.
For example, let’s look at a 30 grade oil and how the viscosity of this grade of oil varies with temperature. At normal operating temperatures (100°C) it has a
kinematic viscosity of around 10 cSt – which is optimal for most engines. But at 24°C (room/ambient temperature), it has a viscosity of around 250 cSt (which is way too thick).
Now let's consider a 10W grade oil and how the viscosity of this grade of oil varies with temperature. At normal operating temperatures (100°C) it has a viscosity of around 5 cSt (way too thin for a modern engine). But at 24°C, it has a viscosity of around 30 cSt (a lot better than 250).
In other words, what this means is that a 30 grade oil has pretty close to an ideal viscosity (around 10 cSt) at operating temperatures but is way too thick when cold (around 250 cSt) whereas a 10W grade oil has a more acceptable/desirable viscosity (around 30 cSt) when cold but is way too thin (around 5 cSt) at operating temperatures.
Multi-Grade oils
In order to address this problem, oil companies, in the 1940s, came up with "multi-grade" oils. The benefits of multi-grade oils when starting the engine at lower temperatures was immediately apparent to many car owners and the popularity of these engine oils grew rapidly.
Multi-grade oils made it possible for an oil to meet both the low-temperature and the high-temperature grade specs. Let's use a conventional (mineral based) SAE 10W-30 multigrade oil as our example.
Because a 10W grade oil becomes way too
thin at normal operating temperatures (having a viscosity of around 5 cSt when it should be around 10 cSt) what the oil companies did to solve this problem is add "Viscosity Index Improvers" to it to prevent it from thinning as much as it normally would as it gets hotter. In other words, VII slow down the
rate at which oil thins out as the temperature rises.
Now instead of having a viscosity of around 5 cSt when hot, it now has a viscosity of about 10 cSt (the same as an SAE 30). It still remains a 10W grade oil but now
behaves like a 30 grade oil when hot.
Viscosity Index Improvers (VII) are large oil-soluble polymers made up of long-chain flexible molecules also referred to as "Viscosity Modifiers" (VM). One example of a VM polymer is an Olefin Co-polymer (OCP), which is a co-polymer of ethylene and propylene. A Polymethacrylate (PMA) is another example.
VM polymers expand and contract as temperatures vary. High temperatures cause them to expand and reduce oil thinning; low temps cause them to contract and have little impact on oil viscosity.

The downside to "mineral-based" multi-grade oils is that they require a lot more VII in order to meet the proper viscosity requirements. Problem is, the VII additive wears out (shears) over time, effectively reducing the oil’s viscosity, until the oil becomes too thin to provide adequate protection (which is one of the reasons that you need to change it more often than synthetic oil).
Synthetic oils, on the other hand, have a much higher
native viscosity index than conventional oils and therefore need much lower levels of VII additive (in some cases, none at all) to increase their viscosity to the desired levels. As a result, they are able to maintain their viscosity for a much longer period of time and therefore don’t need to be changed as often.
LINK:
What is Oil Viscosity Part 2: Oil Grades
Richard