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Timing belt trouble... how do I get the belt off the crank pulley?

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3K views 6 replies 5 participants last post by  jcwit  
#1 ·
Well I am doing the timing belt in my g/f 02 Kia Rio... I followed the instructions in the sticky for the 1.5L but it looks like in order to get the old/put the new one on I need to remove the oil pan OR take the huge bolt out in the center of the pulley...
The sticky didnt mention it so not sure if I need to, but I cant get that big bolt out now the engine just turns.. I tried putting the car in park and then holding the brake but it just spins(assuming the torque converter is allowing it to spin)..

Any suggestions would be appreciated.

Thanks
Rich
 
#2 · (Edited)
The crank pulley has to come off. You could remove the starter motor and wedge the ring gear to stop it turning over ,or I find a good way to do it is use a socket on a solid drive breaker bar and with the hand brake on and the wheels chocked give the bar a sharp hit with a hammer in the right direction and this will usually loosen the nut without turning over the engine. Same in other direction when doing final tighten. The main thing is a sharp hit not a particularly heavy one. Best of luck. Just make sure you have everything aligned as in instructions and you should have no problems.
 
#5 ·
I know this solution is to late but can help someone else in the future without a impact wrech.

Use a 1/2 inch drive breaker with the appropiate socket (I think it is 20mm), take and tie the breaker bar to the lower control arm, disconnect the coil wires or remove spark plug wires so engine can NOT start and crank the engine over using the starter. Bolt should break loose without a problem. Worked for me this weekend.
 
#6 ·
Use a 1/2 inch drive breaker with the appropiate socket (I think it is 20mm), take and tie the breaker bar to the lower control arm, disconnect the coil wires or remove spark plug wires so engine can NOT start and crank the engine over using the starter. Bolt should break loose without a problem. Worked for me this weekend.
This sounds like a really ingenious idea and I'd like to try it when I do my timing belt in 20k miles or so, but I was wondering...

Unless I'm misunderstanding, this method is using the starter as a battery-operated impact wrench (loosely speaking). As this is not the intended use for the starter, is there any chance this could damage it? It seems to me that this procedure might put an abnormal load on the starter.

Confirm or deny?