Ok, finally got the pictures off the camera!
To measure the toe, I made a tool from a piece of square 3/4" aluminum tube (length is just slightly over the measurement of the outside of the rim, about 17.25") with a
Craftsman digital level from Sears attached. I also drilled holes near the outer edge and attached bolts through the holes where they sit just inside the lip of the rim so the aluminum tube and level sit away from the rubber of the tire. This way you get an accurate reading of the wheel itself.
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The first thing I did was to mark the spots in the garage where the wheels are on the Rondo. This way, you can measure the exact spot where you park it so you can level the car exactly to the spot on the floor. I just marked with pencil, then went back later and marked the exact spot with the amount of floor tiles it took to level it. You can search how to make a water level if you want to see what I'm talking about. Basically, take a bucket, ~10ft of clear tubing, and some kind of measuring stick (I used a 4ft plastic level with measurements on one side). Fill the bucket with water and elevate it above the ground, siphon the water into the tube making sure there are no bubbles, then tape the end of the tube to the measuring stick. Now go to each of the 4 spots you marked on the floor and take measurements, using 1/8" commercial floor tiles to build up the low spots until all are the same height. I ended up not having enough floor tiles on hand for the rear, so I used a couple 3/4" plywood pieces combined with the floor tiles to bring it to the level of the front. On the front tiles, sprinkle a little salt on the surface of the next to last tile. This will help the wheels rotate easier when you adjust the toe later.
Front
Rear
Once you pull the car up on the stack of tiles, it it now sitting perfectly level so you can take your measurements. Make sure that your steering wheel is centered
exactly where you want it, otherwise you will end up with a crooked wheel, like Firestone's alignments. Since the toe is not adjustable on the Rondo unless you buy some
camber bolts for the front or an
adjustable link for the rear, I mostly just wanted to check the camber to see if it was really as "bad" as Firestone said.
To check the camber, just press the tool you made up against the rim and get a reading. These were my measurements:
Front DS: -0.5°
Front PS: -0.7°
Rear DS: -1.0°
Rear PS: -1.1°
VERY close to spec limits, definitely not enough to change, imho. A little negative camber just makes turns better.
Next, to check the toe, you need a couple jackstands, some string, and a good tape measure (metric is MUCH easier). Set up the jackstands at the front and rear of the car, tie some string between them, then adjust each stand so the string is exactly in the middle of the wheel hub in the front and rear. Also, make sure the string is equidistant from the front and rear hubs.
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Once this is done, you can measure from the front lip of the front wheel to the string, then from the back lip of the front wheel to the string, making sure you measure to the exact same point on the string. I used the inside edge of the string to make sure I always measured to the exact same spot. On my measurements, the DS and PS rims were off exactly the same amount on opposite edges of the wheel, which means my toe was 0°, but I had a crooked wheel. All you do then it reach under, break the lock nut free, then adjust the tie rod in small increments until the distance to the string from the front of the rim is exactly the same as the distance from the rear of the rim. Make sure you measure after each change. Turning the tie rod 1/4 turn is plenty for adjustment at a time. Also, after you make changes, shake the wheel/rim a little so it can adjust out right. Once you get both sides so the front and rear of the rim is the same distance from the string, tighten the locknut down and you are all set to go!
