Kia Forum banner

Engine sputtering, chugging, jerking.

1 reading
563 views 19 replies 4 participants last post by  nstoolman1  
#1 · (Edited)
Engine is stopping and starting in about 2 seconds. Causing a violent action without throwing any codes...
2003 Sorento EX, 3.5 v6, automatic, with 160,000 miles. Very well maintained and running flawless up to this point, took a trip and that's when it all started.
It's not like a single cylinder miss, it is more all cylinders stop and then restart. (I'm going to refer to it as a miss) it missed, 5 seconds later missed again, 10 seconds later missed again. Slowed down and it didn't come back for another 500 miles of driving.
Then it happened again, and again. More frequent and longer duration.
I finally got a code for misfire cyl.6.
Replaced plugs, wires, and coil packs.
Same problem getting worse...
Finally get another code, camshaft position sensor.
Replaced camshaft position sensor, same problem getting worse.
It now does this in neutral at all rpm ranges. (Some days it doesn't do it at all).
I'm looking into ground locations now but any thoughts or help would be appreciated.
FYI fuel pump and injectors replaced at 100,000, with plugs, timing belts,thermostat, accessory belts, at that time just because 100k.
More info.
It's jumping in and out of open / closed loop at this event. I also just got another cam pos sensor code, but it tests out as good.
 
#11 ·
Help me understand?
The wave form was showing proper expressed value with crisp, and correct form. If the ground was bad it would have been messed up. Both positive value, and signal values were in great form.
Crank signal duration is consistent and properly scaled.
Cam signal was properly scaled to the crank signal with a correct set point (the longer wave).
What would you be comparing?
 
#13 ·
Although you have a Cam/Crank wave form, it is now important to ensure the the triggers are happening at the correct time in relation to each other and TDC.. I know. confusing !!

The fuel trims are reporting a very lean mixture.. the ST and LT must be combined to arrive at the proper adjusted amount. At this juncture the Cam/crank correlation must be confirmed before worrying about the Trims. For future refence, closer to "0" is desirable..
 
#14 ·
Not confusing, I understand that would be optimal. I truly appreciate the "Test, not guess".

Common sense tells us that the ECU controls timing off of this information as well as cam phasing, if it was not at synced TDC, it would run rough and throw a code as well.
This engine has run super smooth and good power when it's not "missing" which indicates it is correctly timed.
It's not just a guess, it is an observed truth.
Now that does not mean that something in the VVT is not going out of phase when the "miss" occurs, however I am unable to measure the wave form at the time of event, only because it isn't practical to do so while driving down the road. Lol.
When it idles, everything seems to be fine.
If i go for a drive, and it starts "missing" i can shut it down and a restart usually causes the problem to go away for a while although that is not guaranteed.
I went through the various grounds as well last night. Everything was solid, next I'll be testing ground at ECU.
 
#17 ·
I have recorded the scanner with markers for events. I can see the rpm drop, as well as jumping in and out of open / closed loop when the event occurs. Nothing else really changes (outside of the obvious association with rpm drop. I.e. load%)
I don't know how I could show you any of this without video upload.
Anything in particular you think I should focus on?
 
#18 ·
Nothing new to report, I have monitored with scanner and can't find anything.
I did find it that kia / hyundai both use "slow" computer data reading and response... it could have a major failure and not even catch it, only see the after effects.
I have taken it to a dealer...
They can't figure it out either, 2 weeks now with no progress but lots of head scratching...
 
#19 ·
Can your mechanic record the DATA on a SCOPE ?

Using a scanner, especially if not a top tier will not be able to catch the DATA, also the more PIDs displayed will reduce the speed... If not this is beyond his pay scale...

You will need to locate a diagnostician, not a mechanic...
 
#20 ·
Just a note. The fuel injector harness clips get very brittle. It doesn't take much to cause them to get loose and cause a misfire. I had to replace one at the second TB change after chasing a #5 misfire. If you are in contact with the mechanic run that by them if they have the top off again.