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Old 12-16-2006, 11:01 PM   #1 (permalink)
mi4891
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Default Rear Brake Job?

I got a 99 Kia Sephia and I'm trying to change the rear brakes. They're stock drums. I'm a newbie and not sure how to do it but want to do it myself. I took off the tire. I also took off two short screws on the front of the drum. The drum itself is not comming off. What can I do to get it off?
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Old 12-17-2006, 08:11 AM   #2 (permalink)
1fastkia
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you use those screws to get it offf. Its hard to explain. There is a spot where you screw the screw into and itll back that cover off...
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Old 12-17-2006, 01:11 PM   #3 (permalink)
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Thanks, Do you mean the access hole? Nevertheless I'll try all the possibiles spots in the back and let you know how it went. Thanks Again you don't know how much I appreciate any suggestion.
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Old 12-17-2006, 07:32 PM   #4 (permalink)
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Quote:
Originally Posted by 1fastkia
you use those screws to get it offf. Its hard to explain. There is a spot where you screw the screw into and itll back that cover off...
The screws didnt fit in the back but there are two holes in the front that are between the lugs and I tried there. They fit there but it seemed to lock the drum so I took them out. Then I just came banging away at it with the hammer and after shimeying it , it finally came off. Thanks imo I not sure if it was due to screwing in the screws but it did come off after i did! So thanks for your help I hope you dont mind if I ask for more help latter on if I come across something?????

If anyone has link of a step by step guide to doing a rear Brake job for a 99Sephia I would greatly, greatly, greatly, greatly appreciate it!!!

Last edited by mi4891 : 12-17-2006 at 07:44 PM.
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Old 12-18-2006, 08:14 AM   #5 (permalink)
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REMOVAL1.Raise and suitably support rear of vehicle.
2.Remove rear wheels and release parking brake.
3.Using an impact driver, remove two mounting screws holding the drum and remove the brake drum.
If brake drum is difficult to remove, thread two 8 mm jacking bolts into two threaded holes provided on drum face and tighten evenly.
4.Remove top return spring.
5.Remove front and rear shoe spring clip and hold down pins.
6.Remove anti-rattle spring and adjuster spring.
7.Note position of operating lever while holding front shoe, then remove bottom return spring.
8.Disconnect parking brake cable from rear shoe by removing clip and washer.
9.Remove front and rear brake shoes.
10.Clean parts with a brake vacuum or solvent and inspect all parts for wear or damage.
Replace as necessary.
REPLACEMENT1.Using white brake grease, sparingly lubricate all brake shoe contact points:
A.Shoe-to-wheel cylinder contact points
B.Anchor sliding points
C.Backing plate-to-shoe contact points
2.Rest operating lever behind and on hub in approximate position as noted above in Removal.
3.Place rear brake shoe in position and connect parking brake cable to rear shoe with washer and clip.
4.Position front brake shoe in place and connect front and rear shoes together with bottom return spring.
5.Hold brake shoe assembly on backing plate, with operating lever between front and rear shoes, and insert hold-down pins through rear of backing plate and into each shoe.
6.Secure front and rear hold-down pins with spring clips.
7.Make sure operating lever is in place and install top return spring.
8.Install anti-rattle spring and adjuster spring.
9.Mount drum and install two mounting retaining screws.
10.Adjust brakes as required.
11.Install rear wheels, and tighten four nuts.
Tightening torque: 65~87 lb-ft (88~118 N·m, 9~12 kg-m)

REAR DRUM BRAKEINSPECTION1.Raise and suitably support rear of vehicle.
2.Remove rear wheels and release parking brake.
3.Using an impact driver, remove two mounting screws holding brake drum. Remove drum.
If brake drum is difficult to remove, thread two 8 mm jacking bolts into two threaded holes provided on drum face and tighten evenly.
4.Inspect wheel cylinders for brake fluid leaks.

5.Measure lining thickness. Replace both linings if either is less than specification.
Minimum lining thickness: 0.04 in (1.0 mm)
6.Inspect lining for cracks, uneven wear or oil contamination. Repair or replace as necessary.
7.Measure drum inside diameter. Replace drum if diameter is greater than specification.
Maximum diameter: 7.87 in (200 mm)
8.Inspect drums for cracks, grooves or uneven wear. Resurface or replace as necessary.

9.Verify new or repaired drum-to-shoe contact.

WHEEL CYLINDERDISASSEMBLY1.Remove the brake shoe assembly.
2.Disconnect the brake line using a flare nut wrench. Be prepared to catch escaping fluid.
3.Remove two wheel cylinder mounting bolts. Remove the wheel cylinder.
4.Remove dust boots from each end of the cylinder.
5.Remove all internal parts by pushing them through the cylinder body.
6.Remove the rubber cap, bleeder screw and steel ball.
7.Thoroughly clean the cylinder bore inlet and bleeder ports with isopropyl alcohol. Inspect for corrosion, scoring or ridges.
Replace the entire wheel cylinder assembly if a problem is found.
WHEEL CYLINDERREASSEMBLY1.Make sure that all parts are clean and all cleaning solvents have been removed.
2.Coat all internal parts with clean brake fluid.
3.Install internal parts as shown in diagram.
4.Install steel ball, bleeder screw and rubber cap.
5.Install dust boots over each end of the cylinder.
6.Mount cylinder on backing plate and install the two bolts.
Tightening torque: 7~9 lb-ft (10~13 N·m, 1.0~1.3 kg-m)
7.Connect brake line. Tighten the brake line flare nuts.
Tightening torque: 9~16 lb-ft (12~22 N·m, 1.3~2.2 kg-m)
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Old 12-18-2006, 02:35 PM   #6 (permalink)
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WOW thanks so much! You dont know how much I appreciate that thanks again!
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Old 12-18-2006, 08:25 PM   #7 (permalink)
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Actually I had a question I changed up the sjoes and reassmebly everything at first it hard to put the drum cover on but I fiddle with the adjuster. The thing as I spin the drum I hear scrappeing noise I think is the shoes? What else could it be? So I tried moving the shoes around but still get the noise how do I get rid of that scrapping noise?
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Old 12-18-2006, 11:08 PM   #8 (permalink)
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There might be some rust chips in there. Blow it out if you can..
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Old 12-19-2006, 12:07 AM   #9 (permalink)
mi4891
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Yup I got it now! Went Back cleaned off the drum and all the assembly and even though I had already backed off the shoes by moving back the adjuster I backed off some more. Put the drum back on and spinned but it still made the scraping noise. I kept repeating the cleaning and backing off the shoes by depressing the adjuster til it stop making the noise. Thanks

Last edited by mi4891 : 12-19-2006 at 12:21 AM.
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Old 03-11-2007, 12:22 PM   #10 (permalink)
rer3
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WOW THX FastKia
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