An update folks on my continuing investigations:
1. The UK / US gallon issue may have been subject to a technical bulletin but I haven't been able to find it yet
2. Apparently Hyundai have acknowledged the issue with the Tucson (which you'll all be aware is basically the same car....I'll probably get shot down for that but you know what I mean

) but are unlikely to fix it but at least we know it exists.
3. Another review of the car detailing the fault refers to a UK gallons software update. I'm trying to find that.
I'll keep looking and let you know if I hit the jackpot.
Cloots.